Trolleys

Heavy-Duty Transport Solutions for Industrial Applications – LOSYCO Keeps Your Operations Moving

With LOSYCO’s custom-configurable heavy-duty roll carts, you get a powerful solution for in-plant transport of heavy loads on rails. Engineered for extreme weight capacities, our carts are precisely tailored to your production needs and ensure smooth, safe, and ergonomic material handling – guided close to the floor

Whether as part of our LOXrail® ecoLine or combined with intelligent control systems and lifting modules – every roll cart is designed, equipped, and manufactured in close coordination with the customer. The chassis are built for high loads, offer low rolling resistance, and can be reliably maneuvered even in tight spaces – manually or with powered movers.

Thanks to full compatibility with the LOXrail® floor rail system, our industrial roll carts integrate seamlessly into any environment – from small businesses to large-scale operations, from new facilities to retrofitted systems.

Customized in size and load capacity – manually or motor-driven

Systems for intersections and curves can be implemented

Component holders for safe handling of your products

Variants for every application – from eco to special

Heavy-Duty Roll Carts – Tailored to Your Processes, Parts, and Load Capacities

Standard ECOLINE Roll Carts

Roll Carts with Special Functions

Roll Carts with Integrated Lifting or Rotation Mechanisms

Roll Carts with Cross-Drive or Steering System

Heavy-Duty Roll Carts – Tailored to Your Processes, Parts, and Load Capacities

LOSYCO roll carts are at the heart of many production logistics applications. They are the perfect complement to our LOXrail® rail system and provide the modularity and strength needed for demanding heavy-duty intralogistics.

Each transport cart is individually adapted to the intended use case:

  • Load capacities up to 60 tons and more, depending on configuration
  • Customized track widths and superstructures for workpieces, machinery, or assemblies
  • Manual or assisted movement using powered movers, stationary drives, or vehicle-integrated drives
  • Custom safety features like locks, retaining pins, or guide elements
  • Optional lift or rotation function, combinable with centering systems


Whether you’re transporting heavy motors, containers, transformers, or modular building units – our heavy-duty roll carts offer the robustness and precision your modern manufacturing process demands.

Flexible Integration into Production and Intralogistics

Our industrial roll carts are engineered to integrate seamlessly into your existing production and logistics systems – both mechanically and functionally. Whether used manually by operators, in semi-automated mode with drive assistance, or as part of a fully connected production line: flexibility, safety, and uptime are our top priorities.

Especially in areas where conventional floor conveyors reach their limits – due to weight or space constraints – our heavy-duty roll carts provide a space-saving, low-maintenance alternative. Guided on rails, yet modularly movable.

The flush-mounted rail system requires no additional working space and completely eliminates tripping hazards.

The LOXrail® Heavy-Duty Rail System – Perfectly Matched with the Right Roll Carts

With precise guidance in the LOXrail® floor tracks, stable and secure transport is ensured at all times. Especially when combined with LOXrail® CURVE, CROSSING, or ALLROUNDER, you can implement highly dynamic production lines that are supplied efficiently and reliably using our heavy-duty roll carts.

Thanks to continuous track guidance, maintenance-free components, and scalable technology, LOSYCO is now a leading provider of heavy-duty roll cart systems – suitable for both automated and manual operations.

LOSYCO Heavy-Duty Roll Carts – Maximum Load Capacity, Maximum Flexibility

Looking for rugged, adaptable, and high-performance roll carts that can be precisely tailored to your processes, components, and facility infrastructure? Then let’s talk.

Our roll cart systems are engineered for maximum load capacity and safety, can be modularly expanded, and offer low-maintenance, long-life technology for daily use in demanding industrial environments. Seamless integration into the proven LOXrail® system ensures guided transport along the entire line – from the first meter to the final station.
Every cart is designed and built to order – customized, open to your ideas, and made in Germany.

Let us advise you personally – and put your industrial production on the right track.

LOSYCO Roll Carts – A Key Element of an Integrated Product Strategy

Our roll carts are more than just transport vehicles – they are a core component of a comprehensive system that defines the material flow of tomorrow. Thanks to their modular design, our carts can be equipped with a wide range of components – keeping your system flexible and open to future upgrades in line with smart production logistics.

With decades of experience, in-house development and production, and deep expertise in heavy-duty industrial logistics, LOSYCO is your reliable partner for rail-based roll cart systems. We combine technical precision with practical design and deliver solutions that are tailored to your exact requirements – reliable, safe, and cost-efficient.

Standardisierte Rollwagen ECOLINE

Ideal für einfache Anwendungen mit geringem Handlingaufwand. Traglast bis 10 t, optional mit zusätzlichem Rollensatz für Rücktransport oder Palettierung.

Innenaufnahme einer Fabrikhalle mit mehreren großen, rechteckigen Geräten auf gelben Rampen, umgeben von Stahlträgern und einem verglasten Dach.

Rollwagen mit Sonderfunktionen

Für komplexe Fertigungsprozesse: mit Aufnahmewinkeln, variablen Spurweiten, Spezialauflagen oder Anbindung an Kopplungssysteme. Besonders geeignet für hohe Stückgewichte und individuelle Bauteilgeometrien.

Große Maschinen in einer Fabrikhalle, darunter ein TruLaser 5060 und mehrere Losyco-Transportschienen zur Bearbeitung und Bewegung von Metallplatten.

Rollwagen mit integrierter Hub- oder Drehmechanik

Ideal zur präzisen Bauteilpositionierung z. B. in Roboterzellen, Schweißanlagen oder Montagebereichen. Kombinierbar mit Beschickungssystemen.

Industrieroboter auf einer beweglichen Plattform in einer Werkhalle im Einsatz, umgeben von verschiedenen Maschinen und Arbeitsbereichen.

Rollwagen mit Querfahrwerk oder Lenksystem

Zur Verwendung mit LOXrail® CROSSING, Curve ALLROUNDER – ermöglicht Richtungswechsel, ohne dass der Wagen angehoben undmgesetzt werden muss.

Ein fahrbares Metallgerät mit Radsystem, das auf Schienen fährt, mit dem Logo "LOSYCO" auf der Seite.

Standard ECOLINE Roll Carts

Ideal for simple applications with minimal handling requirements. Load capacity up to 10 tons, optionally with additional roller sets for return transport or pallet handling.

Roll Carts with Special Functions

For complex manufacturing processes: with custom angles, adjustable track widths, special supports, or coupler system integration. Perfect for high unit weights and non-standard component geometries.

Roll Carts with Integrated Lifting or Rotation Mechanisms

Ideal for precise part positioning – e.g., in robotic cells, welding stations, or assembly zones. Can be combined with loading/unloading systems.

Roll Carts with Cross-Drive or Steering System

Compatible with LOXrail® CROSSING, CURVE, or ALLROUNDER – enabling directional changes without lifting or repositioning the cart.