Modulbau
Modern modular construction – especially in timber modular building – presents unique challenges for internal logistics: large volumes, heavy loads, custom layouts, highly repeatable processes, and tight production cycles. Whether during pre-assembly, interior finishing, or the final joining of individual module elements – an efficient material flow is essential to maintain productivity, quality, and on-time delivery.
With our innovative, floor-based transport systems, at LOSYCO we offer tailored solutions to meet these challenges. As an experienced system provider for heavy-duty applications, we support modular builders and wood-processing companies in designing production processes that are efficient, safe, and scalable – from initial planning to final commissioning.
Rail-based transport system for heavy modules and large building components
Flush floor integration – walkable and drivable, no trip hazards
Manual or autonomous transport solutions – e.g., heavy-duty AGVs
Modular expandability – ideal for growing production needs
Compatible with lifting systems and control technology
Integrates with automated loading and assembly stations
Ideal for industrial environments with changing layouts or high repeatability requirements
Modular construction demands modular logistics – and that’s where LOSYCO comes in. Built on our patented LOXrail® system, our floor-based transport solutions enable ergonomic and precise movement of large segments, wall and ceiling elements, or fully finished room modules – either within a production line or across building zones.
Thanks to their modular design and flush floor integration, our systems are especially space-saving, retrofittable, and easily integrated into existing facility layouts. Depending on project requirements, we provide standardized or custom solutions that sustainably improve your modular construction logistics.
Many companies in modular timber construction are already successfully using LOSYCO solutions. Multi-lane production lines with specially configured trolleys are often used to safely and efficiently transport entire room modules. Individually developed coupling systems allow multiple trolleys to move in sync – ideal for parallel pre-assembly across several lanes.
In tight production spaces, our curve modules have proven highly effective by enabling optimal use of available space and flexible line routing. In addition, loading systems with integrated rotation functionality are used to make wooden modules accessible from both sides – for example, enabling interior finishing by two teams at once. These examples show how LOSYCO technology helps reduce transport distances, accelerate assembly processes, and boost overall productivity in the manufacturing of modular building elements.
As a full-service system provider, LOSYCO supports modular construction companies throughout the entire project cycle:
We analyze your existing production processes, available space, and potential for optimization together with your team.
Whether manual, semi-automated, or fully automated – we design a solution that fits your product range, takt times, and expansion plans.
All components are made in Germany and delivered ready to install. Integration into your facility layout is clean, precise, and minimally invasive.
Our technicians commission the system in cooperation with your team, including training and safety checks.
Our systems grow with your needs – thanks to modular expandability and intelligent interfaces for Industry 4.0 environments.
Module im Holzbau erreichen schnell Maße von mehreren Metern Länge, Breite und Höhe. Klassische Fördertechnik stößt hier oft an ihre Grenzen. Unsere LOXrail® Schwerlastsysteme sind exakt für diese Anforderungen entwickelt worden: Durch präzise geführte Rollwagen lassen sich selbst massive Modulkörper mit Leichtigkeit über den Boden transportieren – manuell oder automatisiert.
Unsere Systeme bieten Traglasten von bis zu 60 Tonnen und mehr, sind dabei jedoch reibungslos beweglich und extrem schonend gegenüber den Werkstücken. Auch empfindliche Holzoberflächen profitieren von vibrationsarmen, gleichmäßigen Bewegungen – ein klarer Vorteil gegenüber Krananlagen oder Staplerlösungen.
Der Modulbau erfordert flexible Fertigungslayouts, z. B. L- oder U-förmige Linien, Durchfahrstrecken oder Rundkurse. LOSYCO bietet dafür ein einzigartiges Spektrum an Erweiterungsmodulen: Kurvensegmente (LOXrail® CURVE), Kreuzungssysteme (LOXrail® CROSSING), Drehscheiben (LOXrail® TURNSTILE) oder frei navigierbare Fahrzeuge (LOXrail® ALLROUNDER). So lassen sich komplexe Produktionslinien individuell an Ihre Halle und Prozesskette anpassen.
Im Modulbau wird eine weite Bandbreite an schweren Lasten und Modulen unterschiedlichster Größen und Geometrien bewegt. So vielfältig die Herausforderungen in dieser Branche sind, so flexibel sind die Bodenschienensysteme von LOSYCO – und so umfangreich ist auch die Expertise, mit der unser Team Ihr Unternehmen unterstützt.
Modular timber constructions often reach several meters in length, width, and height. Conventional conveyor technology quickly reaches its limits. Our LOXrail® heavy-duty systems are designed specifically for these scenarios: Precisely guided trolleys enable the effortless transport of massive modules across the floor – either manually or in automated mode.
Our systems handle loads of 60 tons or more with smooth movement and exceptional care for your materials. Even delicate wooden surfaces benefit from low-vibration, steady motion – a major advantage over cranes or forklift-based solutions.
Modular construction demands flexible production layouts – L- or U-shaped lines, drive-through routes, or closed loops. LOSYCO offers a unique range of expansion modules: curve segments (LOXrail® CURVE), crossing systems (LOXrail® CROSSING), turntables (LOXrail® TURNSTILE), or freely navigable vehicles (LOXrail® ALLROUNDER). These allow custom production lines to be tailored precisely to your facility and process chain.
A wide variety of heavy loads and modules of various sizes must be handled in modular construction. LOSYCO’s floor rail systems are just as versatile – backed by extensive expertise to support your team throughout every project phase.
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