Industry Solutions

Intralogistics Solutions from LOSYCO for the Modular Construction Industry

Boosting efficiency in production, movement, and assembly with LOSYCO heavy-duty systems

Modern modular construction – especially in timber modular building – presents unique challenges for internal logistics: large volumes, heavy loads, custom layouts, highly repeatable processes, and tight production cycles. Whether during pre-assembly, interior finishing, or the final joining of individual module elements – an efficient material flow is essential to maintain productivity, quality, and on-time delivery.

With our innovative, floor-based transport systems, at LOSYCO we offer tailored solutions to meet these challenges. As an experienced system provider for heavy-duty applications, we support modular builders and wood-processing companies in designing production processes that are efficient, safe, and scalable – from initial planning to final commissioning.

Common Challenges in Modular Construction – and How LOSYCO Helps Solve Them

Large, bulky components

Modular timber constructions often reach several meters in length, width, and height. Conventional conveyor technology quickly reaches its limits. Our LOXrail® heavy-duty systems are designed specifically for these scenarios: Precisely guided trolleys enable the effortless transport of massive modules across the floor – either manually or in automated mode.

Heavy loads – sensitive materials

Our systems handle loads of 60 tons or more with smooth movement and exceptional care for your materials. Even delicate wooden surfaces benefit from low-vibration, steady motion – a major advantage over cranes or forklift-based solutions.

Flexible layouts and adaptable line configurations

Modular construction demands flexible production layouts – L- or U-shaped lines, drive-through routes, or closed loops. LOSYCO offers a unique range of expansion modules: curve segments (LOXrail® CURVE), crossing systems (LOXrail® CROSSING), turntables (LOXrail® TURNSTILE), or freely navigable vehicles (LOXrail® ALLROUNDER). These allow custom production lines to be tailored precisely to your facility and process chain.

System safety and repeatability

A wide variety of heavy loads and modules of various sizes must be handled in modular construction. LOSYCO’s floor rail systems are just as versatile – backed by extensive expertise to support your team throughout every project phase.

LOSYCO – Your Expert for Modular Production Logistics in Steel, Concrete & Timber Modular Construction

Modular construction demands modular logistics – and that’s where LOSYCO comes in. Built on our patented LOXrail® system, our floor-based transport solutions enable ergonomic and precise movement of large segments, wall and ceiling elements, or fully finished room modules – either within a production line or across building zones.

Thanks to their modular design and flush floor integration, our systems are especially space-saving, retrofittable, and easily integrated into existing facility layouts. Depending on project requirements, we provide standardized or custom solutions that sustainably improve your modular construction logistics.

LOSYCO in Action – Real-World Examples from Modular Timber Construction

Many companies in modular timber construction are already successfully using LOSYCO solutions. Multi-lane production lines with specially configured trolleys are often used to safely and efficiently transport entire room modules. Individually developed coupling systems allow multiple trolleys to move in sync – ideal for parallel pre-assembly across several lanes.
In tight production spaces, our curve modules have proven highly effective by enabling optimal use of available space and flexible line routing. In addition, loading systems with integrated rotation functionality are used to make wooden modules accessible from both sides – for example, enabling interior finishing by two teams at once. These examples show how LOSYCO technology helps reduce transport distances, accelerate assembly processes, and boost overall productivity in the manufacturing of modular building elements.

Advantages of Our Technology for Modular Construction

  • Rail-based transport system for heavy modules and large building components

  • Flush floor integration – walkable and drivable, no trip hazards

  • Manual or autonomous transport solutions – e.g., heavy-duty AGVs

  • Modular expandability – ideal for growing production needs

  • Compatible with lifting systems and control technology

  • Integrates with automated loading and assembly stations

  • Ideal for industrial environments with changing layouts or high repeatability requirements

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Support Through Every Phase – From Planning to Operation

As a full-service system provider, LOSYCO supports modular construction companies throughout the entire project cycle:

Planning & Layout Consulting

We analyze your existing production processes, available space, and potential for optimization together with your team.

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System Development & Configuration

Whether manual, semi-automated, or fully automated – we design a solution that fits your product range, takt times, and expansion plans.

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Manufacturing & Installation

All components are made in Germany and delivered ready to install. Integration into your facility layout is clean, precise, and minimally invasive.

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Commissioning & Training

Our technicians commission the system in cooperation with your team, including training and safety checks.

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Maintenance, Expansion & Digitalization

Our systems grow with your needs – thanks to modular expandability and intelligent interfaces for Industry 4.0 environments.

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Get Expert Support now – For Future-Proof Modular Production

Modular timber construction is rapidly gaining ground as a sustainable, fast, and flexible building method and needs to meet rising demand for powerful, scalable intralogistics. LOSYCO offers the technology, experience, and project support you need to take the next step.

Contact Us!

Talk to our experts now – and discover how we can make your production modular, efficient, and ready for the future.