Assembly Lines
Building an effective production line is a key step for many companies on the path toward modern, automated manufacturing. LOSYCO’s experts provide the right technology, cross-industry experience, and in-depth knowledge of the specific challenges facing industrial intralogistics. Together with your project team, we plan and implement custom conveyor solutions that make your production system fully efficient and competitive.
With the internationally proven LOXrail® rail system, you gain a floor-guided rail solution engineered for maximum flexibility, safety, and efficiency. Whether you’re converting from static assembly to flow production or building an entirely new line – LOSYCO is your partner for the implementation, integration, and optimization of your production logistics.
Scalable systems from manual to automated
Customized layouts can be realized
Accessible areas remain intact
Digitalization is a key factor in increasing efficiency and profitability in modern intralogistics. LOSYCO offers all the expertise required to support you. Whether it’s communication between control units, lifting systems, and workpieces, or feedback to your production control system – LOSYCO delivers measurable added value right from the start.
Where many companies view automation as a necessary challenge, we see it as a strategic opportunity. That’s why the quality of our service is reflected not only in the LOXrail® floor rail system itself but also in our planning, consulting, and concept development.
With thoughtful system architecture, clearly defined interfaces, and maximum openness to third-party integration, automation can be implemented both technically and strategically – tailored to your industry, personnel, and project goals.
Our custom-configurable transport carts can be adapted to virtually any requirement. During the project phase, we develop a tailored solution with you that supports everything from basic manual handling to semi-automated or fully automated scenarios.
Each cart is designed to align precisely with your takt time and production flow. The configuration of the technical equipment and component selection is based entirely on your product range, line structure, and specific production needs – including automation of cart movement.
With stationary drive units for trolleys or integrated drives in our transport vehicles, we implement cycle-accurate flow production – always aligned with your unique manufacturing logic and on-site conditions.
On request, the entire system can be controlled via modern PLC technology and equipped with safety sensors, light curtains, and signal devices. We also support integration with your existing IT infrastructure or ERP systems – ensuring full transparency throughout your internal supply chain.
Our team of experts provides end-to-end consulting – including ergonomics, maintenance planning, employee training, and strategic change management. This ensures your production line setup succeeds not only from a technical perspective but also in terms of organization and operational readiness. The result: greater efficiency across every step of your production workflow.
A core feature of the LOXrail® system is its highly flexible rail layout, tailored precisely to your project’s needs. Our specialists design and install layouts with crossings, curves, switches, or freely movable platforms – matched to your products, processes, and facility layout.
Thanks to flush-floor installation, the system is fully accessible for forklifts without special approval and can be integrated into already-used floor space. This creates a seamless, space-saving, low-maintenance, and long-lasting infrastructure – ideal for growing businesses or companies looking to comprehensively optimize their production logistics.
With the LOXrail® system, you can move loads weighing tons – such as machines, vehicles, assemblies, or modular components – safely and with minimal effort. The flush-mounted circular rail creates a seamless infrastructure that eliminates tripping hazards, accelerates material flow, and reduces manual interventions.
This solution is especially suited for complex manufacturing environments where efficiency, safety, and reliability are top priorities. LOSYCO handles all steps of your project – from technical consulting and tooling selection to on-site execution – reliably and professionally.
Switching to a rail system optimizes numerous areas: it reduces unnecessary interfaces, lowers the risk of human error, and enables parallel processing of subassemblies along the line. By eliminating the need for floor-level transport equipment like forklifts, you shorten travel paths, improve workplace safety, and significantly reduce the effort required to manage internal transport processes.
Companies from a wide range of industries benefit from implementing LOSYCO production lines when it comes to the reliable transport of heavy loads and takt-driven organization of complex assembly processes.
No matter what you produce – even if the items you process and transport weigh many tons – the LOXrail® system offers a scalable, fully customizable solution for almost any industrial production need.
In mechanical engineering, LOXrail® systems are used for flow production of machine tools, presses, or large gear units. We handle project planning, execution, and technical implementation together with your project and management teams – ensuring seamless integration across all processes and close collaboration with your internal departments.
LOXrail® has also proven highly effective in plant construction and special machinery manufacturing, where large components must be moved flexibly and reliably despite frequently changing batch sizes.
In the energy and electrical engineering sector, our solutions support efficient production workflows for transformers, switchgear, wind turbine components, and other electrical systems – from concept and installation to approval and commissioning of the ready-to-run line.
In modular construction – whether concrete, steel, or timber – our floor-guided transport systems simplify the movement of entire room modules or takt-based preassembly of subcomponents. Wherever we set up the line, clients soon think bigger – and build bigger.
In vehicle and commercial vehicle manufacturing, LOSYCO systems enable precise positioning of large vehicle frames, special structures, or even entire vehicles along the production line.
Whether you’re planning, building, managing, or implementing a project – LOSYCO GmbH is your experienced partner for projects of any size. With years of industry experience, deep in-house manufacturing capabilities, and a track record of successful projects, we help you make the right decisions when setting up your flow production system, execute your project precisely, and increase productivity along every step of your line – whether you’re a decision-maker in management or a technical lead on the production floor.
Are you looking for a reliable solution for assembling, feeding, and transporting heavy loads on an industrial scale? Or do you need the planning expertise of a proven expert team to tackle a conceptual challenge in intralogistics? Contact us!
Die Lösung zur zeitgleichen Bewegung aller Rollwagen in einer Montagelinie. Der Linienförderer besteht aus einer Antriebseinheit und einem verketteten Zugsystem, das bündig im Hallenboden eingelassen wird. An den einzelnen Arbeitsstationen werden Bedienstellen installiert, die den Status des Arbeitsplatzes an die Steuerung weitergeben.
Wir konstruieren und fertigen Ihre individuellen Rollwagen und Transportplattformen mit verschiedenen Fahrwerk-Konzepten. Neben standardisierten, einfachen Rollwagen entwickeln wir dabei auch gern eine kundenspezifische Lösung, maßgeschneidert für Ihre Anforderungen und Ihr bevorzugtes LOSYCO-Schienensystem. Während bereits die Standardvariante mit ergonomischer Fußbedienung sowie Hebe- und Senkfunktion ausgestattet ist, haben Sie darüber hinaus die Wahl zwischen manueller Verfahrbarkeit oder integriertem Antriebssystem und können gern auch die Kopplung zweier Rollwagen von uns realisieren lassen. So werden schwere Lasten mühelos – und vor allem individuell – bewegt.
Unser LOXrail Schienensystem in den Größen 25 und 40 ist die Lösung für Ihre Anwendung im Bereich Schwerlasttransport in Ihrem Unternehmen. Der flurebene Einbau stellt keine Störkonturen da und ermöglicht die problemlose Überfahrbarkeit mit Flurförderfahrzeugen. Die Leichtläufigkeit, hohe Verschleißfestigkeit und Flexibilität des Schienensystems garantiert einen reibungslosen Ablauf in Ihrer Produktion. Von bis zu 10t manuell oder 60t angetrieben bewegen sich Ihre Lasten leicht auf unserer Schiene, ob geradeaus, Kreuzungsbereiche oder um die Kurve.
Für das Umsetzen von Rollwagen oder Transportplattformen, auf eine parallele Schienenstrecke, ist unser Querumsetzer eine Lösung, Ihre Produktionslinien auch in mehreren Hallenbereichen umzusetzen. Ob ein Transportsystem in „U-Form“ oder das Ausschleusen von Gewerken aus einer Linie, wir haben die passenden Optionen für Sie.
Der Mover unterstützt beim Bewegen von schweren Lasten und wird an unsere Rollwagen angekoppelt.
Das System ist eine sinnvolle Alternative zur motorischen Unterstützung beim Bewegen von schweren Lasten, ohne jeden einzelnen Wagen mit einem Antrieb ausstatten zu müssen.
Your solution for the simultaneous movement of all trolleys in an assembly line: This conveyor system consists of a drive unit and an interconnected towing system, which is flush mounted into the factory floor. Operation stations are installed at individual workstations to transmit the workstation status to the control system automatically.
We design and manufacture your customised trolleys and transport platforms with various chassis concepts. We develop and manufacture customized trolleys and transport platforms with various chassis concepts. Whether standardized, simple trolleys or custom-designed models – our transport trolleys are always tailored to your specific application and the corresponding rail system. Whether manually operated or motorized, with this technology, heavy loads are moved with ease.
Our LOXrail rail system in sizes 25 and 40 is the solution for your heavy-duty transportation application in your company. The flush installation means that there are no interfering contours and makes it easy to drive over with industrial trucks. The smooth running, high wear resistance and flexibility of the rail system guarantee a smooth process in your production. From up to 10 tons manually or 60 tons powered, your loads move easily on our rails, whether straight ahead, at intersections or around bends.
For transferring trolleys or transport platforms onto a parallel rail track, our cross conveyor is the ideal solution. These custom-designed and manufactured transfer systems enable the implementation of a production line across multiple areas within your facilities. Whether for a U-shaped transport system or for diverting workpieces from a line, our portfolio offers you the best options.
The mover supports the movement of heavy loads and is coupled to our trolleys.
The system is a sensible alternative to motorized support when moving heavy loads without having to equip each individual trolley with a drive.
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