System Portfolio

Your custom heavy-duty rail system – transport solutions from LOSYCO

The demands on modern intralogistics solutions in industrial environments are constantly rising. Especially when dealing with heavy loads, complex motion requirements, and limited space, a well-designed floor rail system is the key technology for reliable and efficient material flow.
As an innovation leader in rail-guided transport systems, LOSYCO offers a broad and modular product portfolio – from flexible track layouts and application-specific transport carts to intelligent drive systems and precise lifting units.

Our versatile and highly customizable floor rail system sets new standards, particularly in flush-mounted applications for demanding storage, production, and assembly environments.

Customized floor rail systems

Flexible layouts, loop tracks, crossings, and curves for rail-guided transport – precisely tailored to your production.

Trolleys

Transport carts with low rolling resistance – moved manually or via external drive units, with optional features such as locking devices, lifting, or rotary mechanisms.

Drive systems

Stationary drives, linear axes, or line conveyors – ideal for semi- or fully automated movement of your loads on the LOXrail® system.

Standard components

A selection of proven components for fast integration into your processes – reliable, durable, and technically refined.

Lifting systems

Lifting, lowering, and positioning your workpieces or entire transport carts with maximum repeat accuracy – perfect for takt-based assembly directly on the rail.

Automated Trolleys

Automated guided vehicles (AGVs) for payloads up to 60 t and beyond – equipped with state-of-the-art drive technology, Wi-Fi communication, and wireless power supply.

Floor Rails for Heavy-Duty Applications – Engineered in Every Detail

At the heart of every LOSYCO transport solution is the flush-mounted LOXrail® heavy-duty rail system for industrial floors. Our rugged floor rails and custom-configured transport carts are specifically designed to handle high loads and continuous use. They enable smooth, low-noise transport of materials, workpieces, machines, or components weighing up to 60 tons and beyond – safely guided, low-maintenance, and highly precise.

Depending on your requirements, you can choose between LOXrail® 25 or LOXrail® 40. Both systems can be installed flush to the floor, are fully walkable and drivable, and offer different load capacities. What makes them unique: With replaceable rolling surfaces, hardened steel axles, and an innovative clamping profile, the system offers extreme durability and robustness – while remaining easy to maintain and quick to install.

Track Layouts with a System – Move More Efficiently, Produce More Economically

One of LOSYCO’s key differentiators is the exceptional layout flexibility of our rail systems. With our heavy-duty rail technology, we can create virtually any track configuration – straight sections, L- and U-shaped layouts, closed loops, or complex networks with curves and crossings.

The centerpiece: the LOXrail® CURVE system, a market-unique innovation that enables curved movement of roll- and drive-carts without the need for swiveling or additional transverse axes. This is a true revolution in heavy-duty floor rail design.
It allows obstacles to be bypassed in a space-saving manner and layouts to be optimized for existing floor plans. The transport cart maintains its orientation throughout the curve, allowing workstations along the rail to be placed in a space-efficient and ergonomic manner.
Crucially, distance tracking, power supply, and data communication all remain intact throughout the curve – ensuring maximum precision and safety.

These nearly fully customizable systems enhance flexibility for manufacturing companies across a range of industries. If you’re looking for flexible, expandable, and transparent intralogistics – this proven technology is your go-to solution.

LOXrail® CURVE

Unique on the market for curved movement of heavy loads

LOXrail® TURNSTILE

Turntables for Direction Changes in Tight Spaces

LOXrail® CROSSING

Crossing systems with in-cart track switching

LOXrail® ALLROUNDER

Special wheelsets for direction changes without floor mechanics

Transport Trolleys – Customized, Robust, and Efficient

Our transport trolleys are designed to work seamlessly with the rail system and are precisely tailored to your needs. From manual roll carts to automated trolleys, we cover the full spectrum of modern transport solutions.

Our roll carts stand out for their low rolling resistance, high load capacity, and variety of optional features, such as locking mechanisms, custom fixtures for your workpieces, or integrated lifting equipment.
For more advanced or autonomous applications, we offer automated trolleys with electronic control systems, onboard drive units, Wi-Fi communication, and optional power supply via integrated batteries or contactless charging units.
Combined with flush-mounted rail installation, internal transport of heavy loads becomes smoother, quieter, and safer than ever before.

Our carts and circular rails can be flexibly combined and adapted based on layout, application, and takt time – enabling maximum flexibility in your production environment.

Drive Systems – Making Automation Easy

To move transport carts along the rail system, we offer a range of drive technologies. Our portfolio includes stationary drives, linear axes, and line conveyors that can move all carts in a production line simultaneously and with cycle precision.

For short distances, motorized rails with linear drives are ideal, while autonomous drive carts are better suited for more complex routing.
Our drive systems can also be integrated into existing control architectures – a key advantage for companies looking to digitize and automate their production lines further.

Lifting Systems for the Assembly Line

For height adjustment within assembly lines, LOSYCO offers powerful floor-integrated lifting systems designed to raise entire transport carts.
These permanently embedded units allow controlled lifting and lowering to defined heights. Designed for continuous industrial use, our lifting systems are fully compatible with the LOXrail® system and can be adapted to your takt times, load requirements, and spatial constraints.

Standard components for expansion and maximum uptime

Another key advantage of the LOSYCO heavy-duty rail system is the carefully selected range of standard components we provide for system expansion. These components are precisely matched to the LOXrail® system and can, if desired, be ordered directly by the customer and installed in-house – quickly, reliably, and without long downtimes.

Whether replacement rollers, centering elements, rail covers, clamping profiles, or fastening elements: the standard parts ensure high availability of your system and support smooth operation throughout the entire product life cycle. They also offer maximum flexibility for gradually expanding your existing systems – for example, when extending lines or retrofitting additional functions.

With this portfolio, we strengthen our customers’ autonomy and create the basis for a truly maintenance-friendly heavy-duty intralogistics setup, with safety, efficiency, and durability at its core.

LOSYCO – Your Custom-Engineered Heavy-Duty Rail System

With LOSYCO’s comprehensive product portfolio, you choose a heavy-duty rail system that excels not only in load capacity and precision, but also in modularity, flexibility, and technological innovation.
From flush-mounted floor rails and customized transport carts to smart drive solutions and specialized lifting systems – we provide engineering, manufacturing, installation, and additional services from a single source, all fully tailored to your processes and production needs.

Discover the possibilities – with LOXrail®, the leading rail system for heavy-duty applications.